# 81% of Inventory Operators Want AI. Only 11% Are Using It

- Link: https://www.thailand-business-news.com/pr-news/81-of-inventory-operators-want-ai-only-11-are-using-it
- Published: 2026-07-28T21:30:00+07:00
- Author: PR Newswire

_A survey of 400 warehouse and operations professionals, checked against nearly
4,000 real customer signals in inFlow Inventory software, points to a widening gap
between the technology operators say they want and the tools they actually use. 
And in 2026, the spreadsheet is still the tool still running the warehouse is the
spreadsheet, even at billion-dollar companies._

 TORONTO, July 28, 2026 /PRNewswire/ — Operators want AI in the warehouse more than
ever. Almost none of them are using it. That’s the headline from _State of Inventory
Management 2026_, a new report from inFlow Inventory, based on a survey of 400 operations
professionals across 33 industries.

 [⌊81% of inventory operators want AI, but only 11% currently use it.⌉](https://mma.prnasia.com/media2/3007121/inFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg?p=medium600)

81% of inventory operators want AI, but only 11% currently use it.

 **Key findings at a glance**

 ◦  **Significant AI interest, minimal adoption:** 81% want AI; only 11% currently
   use it.
 ◦  **Spreadsheets dominate:** 85% use spreadsheets as a primary tool, including
   53% of companies with 500+ employees.
 ◦  **The satisfaction paradox:** 92% are satisfied, yet 49.5% cite inventory accuracy
   as their top area for improvement.
 ◦  **Frequent stockouts:** 44% run out of stock at least once a month.
 ◦  **Broad cost pressure:** materials, freight, and labor are in a near-even tie
   as the top cost sources.

In the survey, 81% of operators said they want to implement AI in their inventory
or warehouse operations, while only 11% currently use any AI tool in their day-to-
day work. To put that demand in context, 81% is the same share of operators who 
already use barcode scanning, one of the most established technologies in the warehouse.
Interest in AI is now as widespread as the use of a tool most operators consider
standard.

The report also identifies what operators want AI to do. Rather than chatbots or
dashboards, their requests center on a single use case: demand forecasting and automated
replenishment, or software that recommends what to reorder, and when, based on sales
history.

"The interest is real, but it is waiting for the right capability to catch up," 
said Jared Plumb, Lead Content Creator at inFlow and co-host of the Secret Life 
of Inventory podcast. "Operators aren’t asking for general intelligence. They’re
asking for a tool that tells them what to buy and when, and most systems they use
today still can’t do that."

So why the gap? When operators name their worries about adopting new technology,
cost comes first at 62%. Doubt about return on investment comes dead last at 21.5%.
The message is clear. Operators aren’t questioning whether AI works; they are weighing
whether they can afford to adopt it.

 **Excel still runs the warehouse, even at the enterprise level**

The most common finding in the whole report is also the simplest: the spreadsheet
still rules. Across the survey, 85% of operators use spreadsheets as a primary inventory
tool, and 74% lean on them as their only or main system, with no dedicated software
in the mix.

And this isn’t just a small-business habit. Among companies with 500 or more employees,
53% still operate primarily on spreadsheets, indicating that spreadsheet reliance
is not limited to small businesses but is an industry-wide default.

 **The satisfaction paradox**

Here’s the twist: operators report high satisfaction with systems that the same 
survey shows are underperforming. While 92% say they are satisfied with their current
inventory approach, nearly half (49.5%) identify inventory accuracy as their top
area for improvement, 44% experience stockouts at least once a month, and 52% cite
supplier reliability as their single biggest challenge.

The report attributes this contradiction to a common pattern in mature industries:
operators who have used a system for years measure it against what they know, rather
than against what they may be missing. inFlow’s customer data supports this. Businesses
rarely search for solutions when they are mildly frustrated; instead, they reach
out at breaking points due to more orders, SKUs, or staff, when a system that once
worked can no longer keep up.

 **A three-way squeeze on costs**

Cost pressure in 2026 has no single source. When operators named their biggest cost
pressure over the past year, responses split almost evenly among product and material
costs (23%), freight and shipping (23%), and labor (22%), one of the tightest three-
way splits in the survey. Roughly two-thirds saw both freight and material costs
rise over the year, and 84% now buy ahead at least occasionally to hedge against
uncertainty, which increases the cost of holding inventory.

 **Why it matters**

The report describes a market at an inflection point. Operators are experienced,
satisfied, and cost-pressured at the same time, a combination that keeps them on
manual systems until a growth event forces a change. For technology providers, the
takeaway aligns with the findings about AI: adoption depends less on proving that
a tool works and more on lowering the barriers of cost, implementation, and integration.

For operators, the findings point to a clear opportunity. The heavy reliance on 
spreadsheets and the appetite for smarter reordering suggest that even incremental
moves toward dedicated tools could address the accuracy and stockout problems they
cite most. The full report, with detailed findings across all six topic areas and
the complete survey methodology, is available at [https://inflowinventory.com/blog/state-of-inventory-management-2026](https://edge.prnewswire.com/c/link/?t=0&l=en&o=4736342-1&h=4036028968&u=https%3A%2F%2Fwww.inflowinventory.com%2Fblog%2Fstate-of-inventory-management-2026%2F&a=https%3A%2F%2Finflowinventory.com%2Fblog%2Fstate-of-inventory-management-2026).

 **Methodology**

 _State of Inventory Management 2026_ is based on an online survey of 400 full-time
professionals working in warehouse, inventory, supply chain, or operations roles.
It was fielded in March 2026 and conducted by inFlow in partnership with research
firm OvationMR. Respondents were recruited through online panels and screened for
full-time employment, and all 400 completed the survey in full. The survey covered
38 questions across six topic areas.

To validate the findings, inFlow compared them against its own customer feedback:
nearly 4,000 structured observations drawn from support tickets, sales calls, recorded
calls, and customer emails across 293 companies between February and June 2026.

 **About inFlow**

inFlow Inventory is inventory management software for small and mid-sized product
businesses in wholesale, manufacturing, field service, and retail. More than 20 
million products are tracked in inFlow worldwide. The platform helps teams manage
inventory, sales orders, purchase orders, and B2B wholesale from one place, with
integrations for Xero, QuickBooks Online, Shopify, WooCommerce, and 95+ other tools.
inFlow is a trademark of Archon Systems Inc., a proudly Canadian company. Learn 
more or start a free trial at [https://inflowinventory.com](https://edge.prnewswire.com/c/link/?t=0&l=en&o=4736342-1&h=2889887984&u=https%3A%2F%2Finflowinventory.com%2F&a=https%3A%2F%2Finflowinventory.com).

Media Contact: Jared Plumb, Lead Content Creator, inFlow Inventory — [jared.plumb@inflowinventory.com](https://www.thailand-business-news.com/pr-news/jared.plumb@inflowinventory.com)

 [⌊85% of operators use spreadsheets as a primary inventory tool, including 53% of companies with 500+ employees.⌉](https://mma.prnasia.com/media2/3007122/inFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg?p=medium600)

85% of operators use spreadsheets as a primary inventory tool, including 53% of 
companies with 500+ employees.

 

 [⌊92% say they're satisfied managing inventory, but 44% run out of stock at least once a month.⌉](https://mma.prnasia.com/media2/3007123/inFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg?p=medium600)

92% say they’re satisfied managing inventory, but 44% run out of stock at least 
once a month.

 

 [⌊Biggest source of cost pressure is a three-way tie: product 23.2%, freight 22.8%, labor 22.0%.⌉](https://mma.prnasia.com/media2/3007124/inFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg?p=medium600)

Biggest source of cost pressure is a three-way tie: product 23.2%, freight 22.8%,
labor 22.0%.

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Photo – [https://mma.prnasia.com/media2/3007123/inFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg?p=medium600](https://edge.prnewswire.com/c/link/?t=0&l=en&o=4736342-1&h=3569048919&u=https%3A%2F%2Fmma.prnewswire.com%2Fmedia%2F3007123%2FinFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg&a=https%3A%2F%2Fmma.prnewswire.com%2Fmedia%2F3007123%2FinFlow_Inventory_81__of_Inventory_Operators_Want_AI__Only_11__Ar.jpg)
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